VACUUM TEST PROCEDURES
Bladder Style - Plate Style - Vacuum Test Timetable

Plate Style - Seals frame or top of cone. Works great if manhole is exposed or before backfilled.

Bladder Style - Seals inside the frame and above or below grading rings. Works well on both existing and newly installed manholes.

 

MANHOLE BLADDER VACUUM TEST PROCEDURE

1. Plug all incoming lines. Because the plugs will be subject to a vacuum (negative air pressure), inflate the plug to 5psi below the plugs recommended inflation pressure to prevent the pressure relief valve from opening during the test. NEVER REMOVE OR DISABLE PRESSURE RELIEF VALVES!

2. CAUTION! Always block plugs! Use engineered approved blocking to prevent plugs from being sucked into the manhole when vacuum is applied. Damage to the manhole bladder could result, as well as serious injury or death to the operator and others!

3. Install the vacuum test bladder into manhole. Set cross brace across manhole opening; adjust elevation of bladder to desired sealing point as close to the top of the manhole as possible.

4. Inflate bladder to 40psi, do not over inflate!

5. Attach pump assembly to test bladder with hose assembly.

6. Begin pumping, open suction valve, pull vacuum to 10" Hg (equivalent to negative 5psi air pressure).

7. At 10"Hg, close valve and stop pump.

8. Refer to test specifications for length of test.

9. If test fails, or 10"Hg Vacuum can not be obtained:

  • Stop vacuum pump 
  • Deflate vacuum test plug and remove from manhole. 
  • Using a 2-gallon hand pump (like a garden spray pump), spray the interior surface of manhole with a soap and water mixture and retest.
  • After 30 seconds, stop test, remove bladder as above.
  • Check inside surface of manhole for soapy bubbles, indicating the areas that leak.

 

MANHOLE VACUUM TEST PLATE PROCEDURE

    1. Plug all incoming lines. Because the plugs will be subject to a vacuum (negative air pressure), inflate the plug to 5psi below the plugs recommended inflation pressure to prevent the pressure relief valve from opening during the test. NEVER REMOVE OR DISABLE PRESSURE RELIEF VALVES!
    2. Set plate on top of manhole with foam side down.
    3. If using Venturi vacuum pump, attach directly to plate with camlocks OR:
    4. Attach pump assembly to vacuum test plate with hose assembly.
    5. Begin pumping, open suction valve, pull vacuum to 10"Hg (equivalent to negative 5 psi air pressure).
    6. Close suction valve and stop pump at 10"Hg on vacuum gauge.
    7. Refer to the test specifications for length of test.
    8. If test fails, or 10" Hg vacuum cannot be obtained
    • Shut off vacuum pump
    • Remove vacuum test plate from manhole
    • Then, using a 2 gallon hand pump sprayer (like a garden sprayer), spray the interior surface of the manhole with a soap and water mixture
    • Begin re-testing
    • After 30 seconds, stop vacuum and remove vacuum test plate once again
    • Check the inside of manhole for soapy bubbles, indicating the areas that leak.
 

VACUUM TEST TIMETABLE

DEPTH-FEET

DIAMETER INCHES

48" 60" 72"
4' 10 sec. 13 sec. 16 sec.
8' 20 sec. 26 sec. 32 sec.
12' 30 sec. 39 sec. 48 sec.
16' 40 sec. 52 sec. 64 sec.
20' 50 sec. 65 sec. 80 sec.
24' 60 sec. 78 sec. 96 sec.
* 5.0 sec. 6.5 sec. 8.0 sec.
* Add "T" times for each additional 2' depth.

(The values listed above have been extrapolated from ASTM designation C924-85.)